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Freeze Dryer: Develop new types of freeze-dried snacks Mar 18, 2024

Working Principle

Based on the three-state changes of water, the sample is first frozen at a low temperature to make the water form ice crystals. Then, in a high-vacuum environment, the ice crystals are directly sublimated into water vapor by heating to remove most of the water. Finally, further heating and vacuum treatment are carried out to remove the residual adsorbed water.

 

Main Components

- Freezing System: It is responsible for quickly freezing the sample. There are two common types: compression refrigeration and liquid nitrogen refrigeration.

- Vacuum System: Composed of a vacuum pump and a vacuum gauge, it is used to maintain a high-vacuum environment and improve the efficiency and quality of freeze-drying.

- Heating System: Composed of a heating plate and a temperature sensor, it provides heat during the sublimation and desorption processes and precisely controls the temperature.

- Control System: It is mostly equipped with a microprocessor or a computer control system, which can operate and process data automatically, making it convenient for users to set parameters and monitor the process.

Main Features:

1. One-piece structure design, small size, no external flange, easy to use, no leakage.

2. All materials in contact with the product use inert materials to meet the requirements of GLP.

3. The cold trap and operating table are made of stainless steel, corrosion-resistant and easy to clean.

4. All stainless steel inflatable (drain) valves are designed and produced by our company, which are safe, anti-corrosive and non-leakage.

5. Large opening of the cold trap, no inner coil, with sample pre-freezing function, no need for low-temperature refrigerator.

6. Gas infusion technology, cold trap ice capture uniformity, strong ice capture capacity.

7. Germany Cisco compressor, high efficiency and energy saving, long service life, low noise.

8. Brand vacuum pump, large pumping speed, to achieve a higher degree of limited vacuum.

9. Vacuum pump protection function, vacuum pump can be set to start the cold trap temperature, to protect the service life of the vacuum pump.

10.Ollital professional design touch screen freeze dryer control system + SH-HPSC-I modular controller, with high reliability and stability.

11. Intelligent data recording system, real-time recording and displaying the cold trap temperature curve, sample temperature curve, vacuum curve, export data can be browsed and printed through the computer and a variety of operations.

Application Fields

As an innovation in scientific research technology, the freeze dryer helps the development of multiple fields.In the field of biopharmaceuticals, it is used for the preservation of biological products such as vaccines, antibiotics, enzyme preparations, and blood products; in the field of food science, it can preserve foods such as fruits, vegetables, meats, and coffee; in the field of materials science, it is used for the preparation of porous materials, nanomaterials, biological materials, etc.

   

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